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Better Weighing Systems for More Efficient & Accurate Load Management

One of the main reasons why so many paved roads are being damaged is due to vehicle overloading. Research and designs divisions of truck scale manufacturers are continuously inventing ways in to improve upon weighing systems for more accurate weight measurements and efficient load management.

One of the benefits of vehicle and load weighing is that there can be less accidents and less overloading of raw materials being transported by these heavy duty trucks. In this article, we discuss three types of truck scales and weighing systems that underscore the importance of bettering this type of heavy-duty weighing technology.

On-board Weighing Systems

It stands to reason that reliable on-board weighing systems will create more efficiency and without going outside the boundaries of the law. It is also important to collect accurate data about the weight that is being distributed so that it would provide a certain level of cost control.

On-board weighing systems are designed with built-in modules that are installed around the vehicle’s frame and axles. Based on hydraulics and pressure sensors, on-board weighing systems are able to calculate load weight directly from the vehicle while it is moving. This enables drivers and operators to know the weight of the truck load at any point in time, offering the ultimate weighing system for convenience and efficiency.

Portable Weighing Systems

Portable weighing systems are for the purpose of weighing heavy duty scales and therefore can be found only on the ground. Also called portable truck scales or portable weighing pads this weighing system can prove to be convenient for agricultural production, construction industry, mining and waste management.

The manner in which portable weighing systems operate is by the driver simply rolling the vehicle onto the scale on the ground and a measurement will appear. This system can also be designed as fully-portable weighbridges (which can be used off-road as well as over the road) as well as heavy-duty wheel weighers which are more common wheel weighing pads used for applications ranging from mining to farming.

Load Volume Scanner Systems

Thirdly, the load volume scanner is not an actual weighing system but rather a laser scanning system that can generate and display volumetric 3D images that can used to convert volume metrics into weight metric. Load volume scanner suppliers have come up with a software-integrated solutions that allow truckers and operators to manage every load from their excavator or heavy duty vehicle.

This load volumetric scanner system provides high definition in-motion imagery at the fingertips of the operator. Another option to weighing that has been developed is a system where the scanner takes the measurement from overhead the vehicle.

Trucks and heavy duty vehicles transporting goods and many manufacturer’s raw materials are dominating the streets even at times obstructing traffic. Therefore, it is with feverish efforts that the science and technology department continues daily to invent ways and methods to make life easier for these workers.

Whereby weighing heavy duty materials and vehicles and become more convenient, effective and efficient for the benefit of everyone being affected by the transportation system. Envision a system created where there is smooth running in the construction and agricultural industry. The economy will be improved and with the world heading in a fast paced technological era, it would only seem relevant and inevitable.

Mining Scale Systems Improve Efficiency & Precision of Payload Management

mining truckThe mining industry is heavily reliant on various types of weighing systems and truck scales in order to determine payload values.

While there are a number of solutions available, some mining scale systems are more suitable for mining operations than others. From weighbridges to portable truck scales, below are the advantages behind three specific mining scale systems that enable mining companies to thrive.

1. Weighbridge Truck Scales

Weighbridge truck scales are large truck scales that get mounted on the surface in a permanent manner. Weighbridges can come in both Pit and pitless (or on-surface) models. Selection is based on selected preferences. Weighbridge Truck Scale

Weighbridges are equipped with ramps so that the truck can get to the weighbridge. To ensure that the weighing surface is at equal levels with the ground surface, a pit is mounted with the weighing material and the platform located within the pit.

Beneath the weighbridge calculation of weight occurs. They use load cells primarily and weighing is done when the truck is empty and when loaded so as to determine the mass. The load cells are connected to several electronic equipment so as to as achieve functions.

Some of the most commendable benefits of weighbridge truck scales in include:

  • Accuracy. The sensitive load cells on weighbridge scales can achieve an accuracy level of up to 20kgs
  • Even load distribution so that no weight is overly concentrated on a particular load cell enabling efficient weight calibration.
  • 3G devices/ The modern weighbridge scale is synced with 3G devices so that it can be communicated to other 3G devices and computer servers. This is also a provision for real time information.

2. Portable Truck Scales Portable Truck Scale

Most portable truck scales come in form of weigh pads which are less conspicuous and easily portable. The pads form a surface over which trucks can drive over so as to measure up the load weight. The data gets displayed on a remote terminal where the information is also recorded.

Portable truck scales are also called portable truck wheel weigher systems based on their mode of executing functions. They come with ramps which allow the truck to get to the centre of the portable weight scale.

Below the ramps are load cells which are highly sensitive but are protected by the same ramps. The load cells are the ones that measure weight and through a cable, will transmit data to a remote terminal.

Some of the advantages of portable truck scales include:

  • High accuracy as a result of the sensitivity of the load cells.
  • Portability since more often weigh pads and the accompanying terminal and wires come in an easy to carry case.
  • Easier set-up as it takes a shorter time and following the small size can also be a one-man-job.
  • Convenient terminals since they come with LCD screen display systems and can even store and print out data.

3. On-board Truck Scales on-board mining truck scale

On-board truck scales are found on the truck itself and weighing occurs as well on the truck. On-board truck scales are designed with load cell technology, although some on-board truck scale manufacturers engineer their systems using different weighing mechanisms.

In addition to trucks, on-board scales can be installed on various other pieces of equipment, such conveyor belts as well as lift trucks and cold planers, to name a few. Some of the advantages of on board truck scales include:

  • Money and time efficient. These scales save the hustle involved in the payload management procedure. This is because the system simply weighs loads directly from the vehicle in use or any other equipment.
  • Higher efficiency. On-board truck scales are equally accurate however they have a higher advantage following the capacity to keep track of the load during transportation. Also payload management procedures are less tiresome.
  • Audio-visual alarm systems which can be set by the operator based on the truck capacity thus eliminating the risk of overloads

These the most common types of mining scale systems that used today. Some companies are beginning to adopt other alternatives, such as the load scanner system, which also improve the efficiency of payload management processes.

Load Scanner Technology Advances Industry Weighing Operations

The load scanner is one of its kind, built with the latest technology to make work easier than other systems designed for weighing truck loads and monitoring how goods move at from the pick-up to the drop off point.

Compared to the heavy-duty and highly-expensive truck scales, side by side, the load scanner has elevated advantages and has proven its reliability over and over again. Here is an in-depth look at the standard load scanner system and what it can do for your business.

load scanner system

How the Load Scanner Works

The load scanner weighs truck loads via a digitized system that records information in 3D data. Moreover, the scanning system performs truck load monitoring, being able to accurately record each truck weight going through the system and stores this information safely for future referencing.

The load operator will first take the weight of the empty truck then measure the second weight with the truck loaded. Everything is recorded in real time, allowing the system to be a precise tool for handling truck loads on a daily basis.

Below is a video of the load scanner by Walz Scale, which displays a typical load scanner system in action.

Notable Features of the Load Scanner

The load scanning technology produces high quality 3D images which can be used to correct load positions on the truck, detect spillages of any kind, analysis of material compaction or evaluating carry backs. For a complete set up one would need a computer, the 3D laser scanner and hardware to mount the devices on. This set-up is pretty straight forward to assemble and can be operated by anyone who understands the basics of a computer.

Another new feature of a truck load volume scanner system, which may not be seen in traditional weight scales, is the ability to integrate additional components to the load scanning system. The load scanner can accommodate video recognition setup or RFID to provide additional visual information to the 3D data. The chance to add video recognition systems allows for automation abilities; this means the scanner can be left unmanned at anytime but will still perform the desired work.

The software used to operate the scanning system use what is described as the Payload Pro technology. It comes with features that allow customization of the entire scanning system to suit company needs and provide well detailed reports relevant to the company as well. The automated reports, or tickets, can be emailed, faxed, printed or saved on a cloud system.

The Advantages of the Load Scanning System

truck-load-volume-scanner

In an industry that highly thrives on automated systems, the load scanner comes in quite handy in that it can be left unmanned but still record both video and 3D data which is stored on cloud or emailed to the user. Additionally, this load scanning system has the simplest set up ever; it only comprises of a laptop, 3D laser scanner and mounting devices, and the extra advantage syncing additional devices into the system.

Here is another video from Walz Scale that shows how a load scanner system can be an ideal solution for heavy-duty operations that demand efficient load management:

With data recorded in 3D format, this reduces the chances of errors in truck load weighing. Moreover, the user-friendly Payload Pro software is ardent in releasing easy to read reports that help record every activity that goes in at the weighing zones. For farmers, load scanners for Yield management can streamline operations during the harvest season, increasing productivity and overall throughput.

The load scanner has revolutionized load weighing systems, and has provided a leeway for companies to manage their fleets of transit trucks or containers as they move from one point to another.