Tag Archives: on-board

Advanced Weighing Systems for Mining Companies

Weighing systems have greatly advanced for mining companies that operate heavy-duty weighing and payload management processes. For mining,  advanced weighing systems enable operators to accelerate their operations with faster throughput, great efficiency, and optimal output. Below are some of the best weighing systems that are available for mining companies and related weighing needs.

1. Portable In-motion Rail Scales

Portable in-motion rail scales are a type of rail car weighing system that is designed for either permanent or portable installation. These rail scales deliver accurate weights for rail cars and locomotives both dynamically and statically. In fact this rail scale system surpasses all other rail scales in terms of portability accuracy and dependability. It is highly dependable since it is made from high-quality grade materials providing outstanding service life even in the harshest environments.

Portable in-motion rail scale systems are easy to install because it comes with the bolt-in design technology that eliminates the need for any truck modifications and also allows you to start weighing immediately without the need of any track maintenance personnel. Besides that, this superb dynamic car weighing system has been proved as the best in terms of weighing both cars in-motion.

This rail scale technology offers excellent accuracy due to incorporation of WIM (weigh-in-motion) algorithms that increases the function of the weighing software throughout and hastens the operations of weighing the rail assets. This system is also available for full train weighing, therefore, ideal for verification of car weights as well as balancing. In mining the industry, a rail scale can help in measuring volumes of bulk materials as well as payload management.

2. Volumetric Load Scanner Systems

The volumetric load scanner is a non-contact method of measuring volumes of bulk material by scanning truck loads while in-motion. It is ideal for large number of industries, such as mining, farming, and construction. The volumetric load scanner system consists of an elevated scan head, a touch screen control system, LED message board and a ticket printer.

The empty trucks are scanned by driving them slowly below the raised scan head, and the empty load scans are automatically saved in the system. The truck is then loaded and scanned again. The volume of materials is them manipulated by comparing the weight of the empty truck to that of the fully loaded truck. Besides that, the volume load scanner uses 3D laser technology as well as algorithms that provide an accurate non-contact solution for the weight of materials in on the truck.

Some of the applications of volumetric load scanner include load position monitoring, fill truck monitoring, verification of truck body, volumetric production monitoring and carry back monitoring just to mention but a few. This system also serves as a yield load scanner form farming and agricultural applications.

3. On-board Truck Scales

On-board truck scales are advanced weighing systems that provides fleets owners as well as operators with real-time truck load measurements. It has simple wireless installation, high accuracy as well as a reliable performance making it growth successful since 2005.

On-board truck scales can be installed in trail axle, front steer axle, drive axle walking beam and drive axle spring leaf. The on-board truck scales comprise of either a mechanical suspension sensor or an air suspension sensor and a hand-held wireless display. Mechanical suspension sensor measures gross vehicle weight by measuring the deflection of axle hence providing weight per axle.

On the other hand, air suspension sensors measure both temperature and pressure providing axle group weight as well as gross vehicle weight. The measured weights are then transmitted wirelessly to a handheld weight display monitor. A handheld monitor can work with multiple sensors such as air suspension sensor, forklift scale as well as mechanical suspension sensor. In mining industries, on board truck scales help to measure volume of truck loads, monitor payloads and help in management of bulk materials.

In summary, it is clear that mining operations such as payload management and heavy duty weighing requires an advanced and accurate weighing system. Volumetric load scanner, on board truck scales and the portable in-motion scale, provide the best alternative in terms of accuracy, simplicity, and durability. However, it is your primary choice to choose the weighing system or truck scale that suits your needs.

On-board Scales Help Miners Optimize Payload Management Processes

According to current market trends, an increasing number of mining companies are adopting the use of on-board scales for mining equipment and haul trucks. This is mainly because many mining companies are realizing increased levels of efficiency, throughput, and overall production with the adoption of on-board scale systems.

on-board truck

In most mining payload management processes, the objective is to minimize time spent weighing loaded trucks from a single location or weighing station. With the use of on-board scales, it is now possible to measure load weight in a much shorter period of time, as on-board scales are integrated on the vehicle or piece of equipment.

The Adoption of Innovative On-board Scale Technology

Most mining companies in the country are not only adopting different types of load management system and trucks scales, but also specifically advanced on-board scale technology. These scales are widely used in large scale operations that involve large vehicles and heavy duty equipment.

Spanning from on-board conveyer belt scales to on-board wheel loader scales, these weighing systems offer so many different applications for demanding mining sector. In addition, on-board scales for trucks also offer so many benefits. Let’s have a close look at some of these advantages.

Save Time and Money

on-board scale readoutOne important aspect of these scales is that they help mining companies to save money and time. As they can weigh loads directly from the truck, or any other mining equipment, mining companies can minimize downtime by eliminating redundant stages in the payload process. Most on-board scale systems come with on-board read-out displays for easy data extraction.

The benefits of on-board scales for different types of conveyer belts and other mining equipment are also important to take note of. Mining companies can integrate them on number of vehicles such as backhoes and trucks as well as rail cars. Aside from mining companies, these scales can also be used for agricultural and farming applications.

One of the most well-recognized and comprehensive providers of on-board truck scales is WalzScale.com. Walz also offers on-board scales for a wide range of vehicles and industrial equipment.

Increased Efficiency & Throughput

The extensive use of these on-board scales also improves efficiency. Unlike conventional weighing scales, on-board scales optimize efficiency and throughput for various weighing systems and operations. Since it’s easy to track loads during transport, the time required to measure payloads is greatly minimized.

Other benefits of on-board scales is that they help to:

  • Greatly optimize fleet efficiency by hauling maximum permissible payload on each trip without any need to go to a platform scale
  • Eliminate any need to travel to certified scales.
  • Load trucks to maximum weight quickly right at the loading point.
  • Eliminate risk of overload fines and wear and tear on the vehicle
  • Reduce fuel usage hauling at maximum capacity for less trips.
  • Reduce regular maintenance costs and improve vehicle life.
  • Eliminate any liability exposure due to longer breaking distance from overweight trucks.
  • Better safety due to weight remaining within the permissible limits allowing braking distance to remain almost constant.
  • Companies can measure both pickup and delivery weights, such as: waste removal, dirt, farm and diary products and recycled commodities.
  • Much improved customers service by providing individual container weight or pickup to better assure your customers that they’re being fairly billed.
  • Increase revenue as companies can more accurately charge individual customers on pickup or delivery operations.
  • Better efficiency by recording load cycles, weights, dump cycles, and amount of haul back.
  • With increasing use of wireless communications, onboard computers and GPS systems, now weight information can be easily collected and transmitted in real time back to main office.

The use of on-board scales is definitely here to stay. Most of them are easy to use and reasonably priced offering you the best possible user experience. Operators who’re using these hi-tech scales are getting the desired results!